China 5G WiFi Router with Indoor Aluminum Enclosure - Top Suppliers & Factory Solutions
Product Display
Features
Designed specifically to meet the needs of the communications industry. This innovative product is specially tailored for mid-to-high-end customers in North America, Europe, Israel, Japan, Korea, Malaysia, Singapore and other regions.
Our aluminum alloy 5G base station casing is an important part of 5G Router Base construction and 5G network development. The product stands out from the competition with its superior heat dissipation capabilities, corrosion resistance and lightweight design.
Process
High Pressure Aluminium alloy die cast
Process Features:
a. Furnace temp: 650°±20°, Material handle: 20±2MM
b. Secondary materials cannot be used
c. Test material composition before production
d. First piece confirmation required
Degating (Saw gate & knock out slag bag)
Input Process Quality Control Inspection
Check dimensions according to drawings.
Shaping
Partially shape the shrinkage area of the flange face at the main slag outlet.
CNC (First Clip)
Drilling and Tapping:
1. 8x M6 deep 14mm threads
2. 1x M3 deep 6.5mm thread
3. 1x M4 deep 8mm thread
4. Milling the sprue bit
Input Process Quality Control Inspection
Flatness verification for the shaping process.
Grinding (Smooth Mold Line)
CNC Second & Third Clip (4-Axis)
Second Clip: 16x M3 deep 9, 3x M3 deep 9, 5x M3 deep 7, 7x M3 deep 12.5 (all chamfered C0.5); mill slag residue.
Third Clip: 2x M3 deep 6.5, 1x M12 deep (chamfer C0.5), 1x M25 deep 10 (chamfer C0.5, root avoidance ~2.5mm); mill sprue residue.
Input Process Quality Control Inspection
Appearance visual inspection and thread verification.
Grinding and Deburring
Chamfer and deburr sharp corners; sand and smooth all edges.
Input Process Quality Control Inspection
Visual inspection of the overall appearance after grinding.
Full Inspection Before Powder Coating
Check whether the contents of each process are in place and whether there is any omission of processing before powder coating.
Outsourcing: Powder Spraying
Area-specific powder spraying process.
Incoming Quality Control Inspection
Visual inspection of appearance and adhesion tests.
Full Inspection (Appearance + Packaging)
Final detailing inspection before product packaging.
Final Quality Control Inspection
Shipping
Product dispatch preparation.
Outgoing Quality Control Inspection
Frequently Asked Questions (FAQ)
Q: What materials are used for the 5G Router Base?
A: We use high-quality ADC12 aluminum alloy, which meets international standards (such as US-383, Germany-AlSi8Cu3, and UK-LM2) to ensure structural integrity and reliable performance.
Q: What are the primary advantages of this aluminum alloy casing?
A: The product is highly regarded for its superior heat dissipation capabilities, excellent corrosion resistance, and lightweight design, making it ideal for demanding 5G telecommunications environments.
Q: What surface treatment is applied to the 5G base station casing?
A: The casing undergoes professional powder spraying (outsourced) with a specified gloss level of 30 and a film thickness maintained between 80-200μm for enhanced protection and aesthetic finish.
Q: How do you ensure the precision of CNC machining?
A: We utilize advanced CNC machines, 4-axis fixtures, and rotary tables. Strict quality gates, including thread gauges (6H) and coordinate measuring machines, ensure that surface finish (Ra0.8) and tolerances meet drawing specifications.
Q: What quality control inspections are performed before shipping?
A: We implement a rigorous quality control system including Input Process Quality Control (IPQC), Incoming Quality Control (IQC) post-coating, Final Quality Control (FQC), and Outgoing Quality Control (OQC) to verify dimensions, appearance, and packaging before dispatch.