China ADC12 Die Casting Enclosure Suppliers for 5G AAU Base Station | High-Quality Factory Production
Product Display
Features
Excellent Heat Dissipation Capabilities
As the demand for high-speed data transmission increases in 5G networks, thermal management becomes critical to ensure optimal performance. Our housings are designed to effectively dissipate heat, preventing overheating and ensuring smooth operation of the base station.
Excellent Corrosion Resistance
This is especially important for outdoor installations, where exposure to harsh weather conditions can cause damage to the equipment. Our enclosures are built to withstand the elements, protecting your base station from corrosion and extending its lifespan.
Lightweight & Easy Installation
Lightweight and easy to handle and install. This is a significant advantage, especially when it comes to deploying base stations in remote or challenging locations. The lightweight design not only simplifies the installation process but also reduces transportation costs.
Process
Aluminum Die Casting
Equipment: 400T aluminum die casting machine
Material: ADC12
Process Characteristics:
- Furnace temperature: 670°±20°, Material handle: 20±2MM
- Secondary materials cannot be used
- Test the material composition to confirm that it is OK and can be produced
- First piece confirmation is required after die-casting
b. Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
c. The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm.
Remove Spout (Saw spout & knock out slag bag)
Equipment: Sawing machine
Tools: Wooden stick
b. Control the size and appearance.
IPQC Inspection
Check dimensions according to drawings.
Test Tools: Caliper / Projection / Three-dimensional
Shaping (Product back shaping)
Product back shaping.
Equipment: Knife-edge ruler, shaping fixture
CNC Machining & Deburring
a. CNC machining (Process the end face of the inner cavity, the end face of the surrounding heat dissipation tooth surface, and the through holes of the tooth holes).
b. Deburring (The sharp corners of the product are chamfered, deburred, non-machined ejector pins are sharpened, and polished to smooth the appearance).
c. 100% inspection.
Equipment & Tools: CNC machine / Flat-bottomed cutter / Drill bit / Tap processing fixture / File / Wind grinder / 120# sandpaper
b. Ensure the finish of the processed surface is Ra 0.8, control the size and shape tolerances.
c. Inspection by go gauge and no-go gauge.
d. Check the flatness of the product according to the drawing.
e. Handle the product gently to prevent deformation.
Polishing (Manual removal)
Remove product clamping line caps, surface particles, slag bags, and gate residues.
b. Ensure the finish of the processed surface is Ra 0.8, control the size and shape tolerances.
c. Inspection by go gauge and no-go gauge.
d. Check the flatness of the product according to the drawing.
e. Handle the product gently to prevent deformation.
Outsourcing (Spraying)
Powder spraying + Oil Spraying (Two-color spraying in separate areas).
Test Tools: Appearance visual inspection, film thickness meter, colorimeter, salt spray tester, hundred grid test tool, alcohol resistance test, pencil test
b. The color is consistent with the sample.
IPQC / IQC Incoming Inspection
Incoming quality control and process checks after spraying.
b. The holes need to be randomly inspected by needle gauge, inspection by go gauge and no-go gauge.
100% Inspection (Powder spraying appearance)
a. 100% inspect the appearance of the powder-coated surface.
b. Conduct random inspections for the powder-coated performance test.
2. The color is consistent and uniform according to the sample.
Dispensing Glue
Dispense adhesive to the specified bar area, dispensing width and height 1.0±0.1 symmetrically centered.
Tools: Dispensing machine, dispensing fixture
2. Ensure that the glue does not regenerate well or does not stick, and the glue strength is not ideal, etc.
Assembling (Accessories)
a. Corresponding assembly position of heat dissipation copper bar for glue assembly.
b. Lock the corresponding position of sheet metal parts M2.5*5 screws to press the heat dissipation copper block.
Parts List: SE4450 Glue, 4x Heatsink Copper Bars, 3x Sheet metal parts, 6x M2.5*5 half-round screws
b. Ensure that the lock screw position is stable without loosening and slipping teeth.
Baking (Drying)
Put the products in 2 columns and 7 rows, total 14pcs neatly on the baking line. Baking temperature: 150℃, Time: 30 minutes.
Equipment: Dryer
100% Inspection (Appearance & Packaging)
Final overall visual and mechanical check before packing.
b. The tooth pattern must comply with the go gauge and no-go gauge.
c. The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.
FQC Inspection
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Shipping Preparation
Final packaging and documentation.
b. Label and stamp on the outer box.
c. Provide a shipping report.
OQC Shipping Inspection
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Frequently Asked Questions
What material is used for the 5G AAU base station enclosure?
The enclosure is manufactured using high-quality ADC12 aluminum alloy, processed via a 400T precision pressure die-casting machine to ensure structural integrity and durability.
How does this product handle thermal management?
The design features excellent heat dissipation capabilities. Additionally, during the assembly process, heat dissipation copper bars are secured using specialized SE4450 thermal glue to optimize heat transfer and prevent overheating.
Is this aluminum alloy enclosure suitable for outdoor environments?
Yes, it features excellent corrosion resistance. The surface treatment includes a two-color powder and oil spraying process, which is salt-spray tested to withstand harsh outdoor weather conditions.
What quality checks are performed during the manufacturing process?
We perform multiple stages of quality control, including IPQC dimensional checks, 100% visual inspection of the powder-coated surfaces, FQC inspections, and final OQC shipping inspections using calipers, projection systems, and needle/tooth gauges.
How is the product packaged to prevent damage during transit?
During the packaging phase, each product is carefully placed into a protective knife card fixture and covered with flat cardboard layers to prevent scratches, deformation, or dents during shipping.