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0102030405
WIFI Router INDOOR Enclosure
transceiver enclosures
aluminum alloy Base housings
Aluminum Die casting junction box
Repeater junction box fast prototyping
cnc machining wifi router housings

China Fast Prototype 5G WiFi Router with Aluminum Enclosure - Reliable Suppliers from Our Factory

Discover high-quality products from trusted China suppliers and factories. Our extensive range of items is designed to meet various needs and preferences, ensuring that you receive exceptional value and reliability. With a focus on quality craftsmanship and competitive pricing, we proudly connect you to the best manufacturing sources in China. Explore our selection today and partner with leading suppliers to enhance your business offerings. Experience the advantage of sourcing directly from reputable factories in China for all your product needs
  • Die Casting Machine Cold Chamber Alum Die Cast Machine 350T
  • Die Casting Method Precision Die Casting
  • Application Communications Industry
  • Machining CNC Machining
  • Material ADC12
  • Surface Powered spraying
  • Certification ISO 9001:2015
  • Capacity 500000 Pieces/Year
  • Transport Package Wooden Pallet
  • HS Code 7616991090
  • Origin Dong Guan of China
  • Shipment By airmail or by Sea
  • Due-date Two month
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Product Detail

Product Display

High performance aluminum alloy Base FOR 5G WIFI Router INDOOR (5)pbw
High performance aluminum alloy Base FOR 5G WIFI Router INDOOR (6)496
High performance aluminum alloy Base FOR 5G WIFI Router INDOOR (4)stk
High performance aluminum alloy Base FOR 5G WIFI Router INDOOR (3)332

Features

Designed specifically to meet the needs of the communications industry. This innovative product is specially tailored for mid-to-high-end customers in North America, Europe, Israel, Japan, Korea, Malaysia, Singapore and other regions.

Our aluminum alloy 5G base station casing is an important part of 5G Router Base construction and 5G network development. The product stands out from the competition with its superior heat dissipation capabilities, corrosion resistance and lightweight design.

Process

1

High Pressure Aluminium alloy die cast

Equipment: 350T cold chamber aluminium die casting machine
Material: ADC12 (US-383 / Russia-AJ16 / German-AlSi8Cu3 / UK-LM2 / Italy-4520 / Eu-ENAC-46400)
Process Features:
a. Furnace temperature: 650°±20°, Material handle: 20±2MM
b. Secondary materials cannot be used
c. Test the material composition to confirm that it is OK before production
d. First piece confirmation is required
Precautions
a. Confirm the filling quality of the surface. No cold insulation, no bulging, or lack of material for the pillars.
b. Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
c. The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm.
2

Degating (Saw gate and knock out slag bag)

Equipment: Sawing machine
Tools: Wooden stick
Precautions
Do not allow breaking at the mouth of the chipping, residual height of less than 2mm
3

InPut Process Quality Control inspection

Test tool: Caliper / Projection / 3.0 coordinate measure machine / visual inspection of appearance
Precautions
Use measuring tools correctly and check dimensions according to drawings.
4

Shaping

Partially shape the shrinkage area of the flange face at the location of the main slag outlet.
Equipment: Shaping tooling
Precautions
Do not allow deformation or cracking
5

CNC (First clip)

Drilling and Tapping Details:
1. 8x M6 deep 14mm threads.
2. 1x M3 deep 6.5mm thread.
3. 1x M4 deep 8mm thread.
4. Milling the sprue bit.
Equipment and tools:
CNC machine, φ2.5/φ3.3/φ5 drills, M3/M4/M6 taps
Precautions
a. Do not overcut, missed processing.
b. Surface attention must not be bruised, burrs.
c. Ensure that the surface finish Ra0.8, size, shape and location tolerances.
6

InPut Process Quality Control inspection

Quality verification step following the first CNC clip.
Precautions
Inspect the flatness for shaping in place.
7

Grinding (Grinding of smooth mold line)

Equipment: Eccentric sanders, concentric sanders
Precautions
Surface transition areas need to be jointed smoothly, do not allow collapsing, touching and missing.
8

CNC Second clip and Third clip (4-axis)

Second clip - Drilled and tapped; milled slag pack residue:
a. 16x M3 deep 9 orifices chamfered C0.5
b. 3x M3 deep 9 holes chamfered C0.5
c. 5x M3 deep 7 holes chamfer C0.5
d. 7x M3 deep 12.5 orifice chamfer C0.5
e. Milling slag packet residue
Third clip - Drilling and tapping; milling into sprue residue:
a. 2x M3 deep 6.5 holes chamfered C0.5
b. 1x M12 deep penetration orifice chamfer C0.5
c. 1x M25 deep 10 orifice chamfer C0.5 (root avoidance of about 2.5mm)
d. Milling into the sprue residue
Equipment and tools:
CNC machine, 4-axis fixture, 4-axis rotary table; φ8 milling cutter, φ2.5/φ10.5 drills, M3/M12 taps, milling cutter (milling M25), T milling cutter φ18*3.5*50L
Precautions
1. Do not overcut, missed processing.
2. Surface attention must not be bruised, burrs.
3. Ensure that the surface finish Ra0.8, size, shape and location tolerances.
9

InPut Process Quality Control inspection

Inspection details: Appearance visual inspection
Measurement Tools: M3/M4/M6/M12/M25 Thread Gauge (6H)
Precautions
Verify all threads strictly match standard tolerances.
10

Grinding and deburring

The sharp corners of the products are chamfered and deburred, and need to be sanded and smoothed.
Equipment and tools:
Flat frustration, round frustration, air grinder, and pneumatic file.
Precautions
Do not miss the processing, not the existence of sharp corners, burrs removed clean, connected to smooth mold line level R Angle.
11

InPut Process Quality Control inspection

Inspection Method: Appearance visual inspection
Precautions
Confirm surface finish matches aesthetic requirements prior to next stages.
12

Full inspection before powder coating

Check whether the contents of each process are in place and whether there is any omission of processing before powder coating.
Precautions
a. The appearance of the material should be inspected according to the sample, and the surface should be free of dirt, scratches, defects, and omissions.
b. The tooth pattern should be in accordance with the inspection of the stop gauge.
13

Outsourcing: Powder spraying (Area powder spraying)

Surface finishing via external specialized powder coating processes.
Precautions
Gloss level 30, film thickness 80-200μm.
14

Incoming Quality Control inspection

Visual inspection of appearance, adhesion test.
Precautions
a. After powder coating surface quality confirmation.
b. Sampling inspection of holes with needle gauge / through-hole inspection with stop gauge.
15

Full inspection (Full inspection of appearance + packaging)

Comprehensive quality checks and systematic packaging preparation.
Precautions
a. The appearance shall be inspected according to the sample. The surface shall be free of dirt, scratches, dents and defects, and the glue dispensing shall be even and without defects!
b. The tooth pattern must comply with the go gauge and no-go gauge.
c. The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.
16

Final Quality Control inspection

Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Precautions
Whether the measuring tool is within the calibration period.
17

Shipping

Logistics preparation and documentation dispatch.
Precautions
a. Make sure the quantity is the same as order.
b. Label and stamp on the outer box.
c. Provide a shipping report.
18

Outgoing Quality Control inspection

Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Precautions
Whether the measuring tool is within the calibration period. Whether it is consistent with SIP requirements and customer requirements.

Frequently Asked Questions

What alloy material is used for the 5G router base?

We use high-grade ADC12 aluminum alloy, which meets multiple international standards including US-383, Russia-AJ16, German-AlSi8Cu3, UK-LM2, Italy-4520, and Eu-ENAC-46400.

What are the core technical advantages of this 5G base station casing?

The casing is engineered specifically for the communications industry, offering superior heat dissipation capabilities, high corrosion resistance, and a lightweight design suitable for 5G network hardware.

What quality control standards are applied to the threads during CNC processing?

All M3, M4, M6, M12, and M25 threads are checked using standard thread gauges to ensure they strictly meet the 6H tolerance class, preventing any thread defects before shipment.

What are the specifications of the powder coating process?

The product undergoes professional powder spraying with a controlled gloss level of 30 and a film thickness strictly maintained between 80-200μm to ensure long-term outdoor durability.

What inspection tools are used to guarantee dimensional accuracy?

We utilize high-precision calipers, projection systems, 3.0 coordinate measuring machines (CMM), needle gauges, and thread stop-go gauges throughout the production stages (IPQC, IQC, FQC, OQC).