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China OEM ADC12 Aluminium Casting 5G Indoor Router Shell - Top Suppliers & Factory Quality
Product Display
Features
This is a cutting-edge product designed for assembling routers and other communications devices. With its lightweight construction, excellent heat dissipation, corrosion resistance and stylish appearance, this router case will redefine the standards in the communications industry.
This advanced router case is tailor-made to meet the needs of mid-to-high-end customers in North America, Europe, Israel, Japan, South Korea, Singapore, Malaysia and other regions. Its superior features make it the perfect choice for discerning customers who only want the best.
Process
1, Aluminum die casting
Precautions:
a. The filling quality of the surface needs to be confirmed. No cold insulation, no bulging, or lack of material for the pillars.b. Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
c. The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm
2, Remove spout (Saw spout and knock out slag bag)
Precautions:
a. Pay attention to the surface without crushing or shortage of materials.b. Control the appearance and size.
3, IPQC inspection
Precautions:
Use measuring tools correctly and check dimensions according to drawings.
4, Shaping
Precautions:
Within 0.15mm of the large surface plane of the product
5, CNC
Precautions:
a. Do not overcut, missed processing;b. Surface attention must not be bruised, burr; and
c. Ensure that the surface finish Ra1.6, size, shape and location tolerances.
6, Deburring + Cleaning
Precautions:
Do not miss processing, no sharp corners, burrs removed clean, connected to the smooth R angle.
7, IPQC inspection
8, Grinding
Precautions:
Do not miss processing, playing collapse; not the existence of sharp corners, burrs removed cleanly, and residual phi, sharp edges to meet the smooth R angle.
9, 100%inspect (material review)
Precautions:
a. The surface of the product should not be overcut, sand holes, lack of material. Burrs, and other undesirable phenomenab. Through-hole inspection
c. Test the flatness of the product according to the drawing.
d. Hold the product lightly to prevent deformation.
10, deburring + Cleaning
Precautions:
Do not miss processing, no sharp corners, burrs removed clean, connected to the smooth R angle.
11, IPQC inspectio
12, Visual inspection of appearance
Precautions:
a. No different colors, dirty, not touching and scratchingb. Color according to the sample, uniform and consistent;
c. Powder thickness is uniform, no accumulation of tumors, no exposed bottom;
13, Outsourcing-silkscreen
Precautions:
a. After the film/powder coating surface quality confirmation.b. Sampling of holes for needle gauges/tooth holes for through-hole inspection
14, IQC incoming inspection
Precautions:
1. After the film/powder coating surface quality confirmation.2. Sampling of holes for needle gauges/tooth holes for through-hole inspection
15, Full inspection of appearance + packaging
Precautions:
a. The appearance shall be inspected according to the sample. The surface shall be free of dirt, scratches, dents and defects, and the glue dispensing shall be even and without defects!b. The tooth pattern must comply with the pass-and-stop inspection.
c. The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.
16, FQC inspection
Precautions:
Whether the measuring tool is within the calibration period.
17, Shipping
Precautions:
a. make sure the quantity is the same as order.b. Label and stamp on the outer box.
c. Provide a shipping report.
18, OQC shipping inspection
Precautions:
Whether the measuring tool is within the calibration period. Whether it is consistent with SIP requirements and customer requirements.
Frequently Asked Questions
What material is used for the router shell and what are its main features?
The router shell is manufactured using ADC12 aluminum alloy with an 800T die casting machine. Key features include a lightweight construction, excellent heat dissipation, corrosion resistance, and a stylish, modern appearance.
Which global markets is this router case designed for?
This advanced router case is tailor-made to meet the demands of mid-to-high-end customers in major global regions, including North America, Europe, Israel, Japan, South Korea, Singapore, Malaysia, and other international markets.
What surface treatments are applied to the router shell?
The product undergoes a chemical conversion membrane process followed by powder spraying (powder coating) and high-quality surface silkscreen printing to ensure high performance and strict aesthetic compliance.
How is the dimensional accuracy maintained during CNC machining?
We utilize precision CNC machines, flat-bottom cutters, and specialized machining fixtures. We strictly monitor processes to ensure a surface finish of Ra1.6, prevent overcutting, and verify shape and location tolerances.
What quality control measures are in place before shipping?
Quality checks are integrated at multiple stages: IPQC inspections, 100% material reviews, IQC incoming inspections, FQC inspections, and final OQC shipping inspections. We use calipers, projections, needle gauges, and tooth gauges to guarantee compliance.