China OEM ADC12 Aluminium Casting Indoor Router Shell Suppliers - 5G Factory Solutions
Product Display
Features
This is a cutting-edge product designed for assembling routers and other communications devices. With its lightweight construction, excellent heat dissipation, corrosion resistance and stylish appearance, this router case will redefine the standards in the communications industry.
This advanced router case is tailor-made to meet the needs of mid-to-high-end customers in North America, Europe, Israel, Japan, South Korea, Singapore, Malaysia and other regions. Its superior features make it the perfect choice for discerning customers who only want the best.
Process
Aluminum Die Casting
- Furnace temperature: 670°±20°, Material handle: 20±2MM;
- Secondary materials cannot be used;
- Test the material composition to confirm that it is OK and can be produced;
- First piece confirmation is required after die-casting.
- The filling quality of the surface needs to be confirmed. No cold insulation, no bulging, or lack of material for the pillars.
- Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
- The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm.
Remove Spout (Saw spout and knock out slag bag)
- Pay attention to the surface without crushing or shortage of materials.
- Control the appearance and size.
IPQC Inspection
- Use measuring tools correctly and check dimensions according to drawings.
Shaping
- Within 0.15mm of the large surface plane of the product.
CNC
- Do not overcut, missed processing.
- Surface attention must not be bruised, burr.
- Ensure that the surface finish Ra1.6, size, shape and location tolerances.
Deburring + Cleaning
- Do not miss processing, no sharp corners, burrs removed clean, connected to the smooth R angle.
IPQC Inspection
Grinding
- Do not miss processing, playing collapse; not the existence of sharp corners, burrs removed cleanly, and residual phi, sharp edges to meet the smooth R angle.
100% Inspect (Material Review)
- The surface of the product should not be overcut, sand holes, lack of material, burrs, and other undesirable phenomena.
- Through-hole inspection.
- Test the flatness of the product according to the drawing.
- Hold the product lightly to prevent deformation.
Deburring + Cleaning
- Do not miss processing, no sharp corners, burrs removed clean, connected to the smooth R angle.
IPQC Inspection
Visual Inspection of Appearance
- No different colors, dirty, not touching and scratching.
- Color according to the sample, uniform and consistent.
- Powder thickness is uniform, no accumulation of tumors, no exposed bottom.
Outsourcing-silkscreen
- After the film/powder coating surface quality confirmation.
- Sampling of holes for needle gauges/tooth holes for through-hole inspection.
IQC Incoming Inspection
- After the film/powder coating surface quality confirmation.
- Sampling of holes for needle gauges/tooth holes for through-hole inspection.
Full Inspection of Appearance + Packaging
- The appearance shall be inspected according to the sample. The surface shall be free of dirt, scratches, dents and defects, and the glue dispensing shall be even and without defects!
- The tooth pattern must comply with the pass-and-stop inspection.
- The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.
FQC Inspection
- Whether the measuring tool is within the calibration period.
Shipping
- Make sure the quantity is the same as order.
- Label and stamp on the outer box.
- Provide a shipping report.
OQC Shipping Inspection
- Whether the measuring tool is within the calibration period. Whether it is consistent with SIP requirements and customer requirements.
Frequently Asked Questions
What material is used for the 5G indoor router shell?
The router shell is manufactured using high-quality ADC12 aluminum alloy, which provides outstanding lightweight structural strength, excellent thermal dissipation, and strong corrosion resistance.
What surface treatment is applied to these aluminum router shells?
We apply a chemical conversion membrane followed by professional powder spraying coating to ensure uniform color thickness, prevent bottom exposure, and protect the surface from scratches and dirt.
How do you guarantee the quality and precision of CNC machining?
Our CNC machining controls internal cavity structures, heat sink tooth faces, and side ports with strict IPQC/IQC inspections. We ensure a surface finish of Ra1.6 and precise dimensional tolerances using professional projection and three-dimensional measuring systems.
What packaging standards are used to protect the router shells during shipping?
We conduct a full cosmetic inspection and pack the products using specialized knife cards, dividers, bubble wrap, and desiccant. A flat cardboard layer is placed on the upper section of the carton to prevent any deformation or scratching during transport.
Which regions and markets do you primarily serve?
This product line is designed and optimized to meet the high standards of mid-to-high-end communication markets in North America, Europe, Israel, Japan, South Korea, Singapore, Malaysia, and other global regions.