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China OEM ADC12 Aluminum Casting 5G Indoor Router Shell - Quality Product from Reliable Suppliers and Factory
Product Display
Features
This is a cutting-edge product designed for assembling routers and other communications devices. With its lightweight construction, excellent heat dissipation, corrosion resistance and stylish appearance, this router case will redefine the standards in the communications industry.
This advanced router case is tailor-made to meet the needs of mid-to-high-end customers in North America, Europe, Israel, Japan, South Korea, Singapore, Malaysia and other regions. Its superior features make it the perfect choice for discerning customers who only want the best.
Process
Step 01
Aluminum die casting
Equipment: 800T aluminum die casting machine
Material: ADC12
Process characteristics:
a. Furnace temperature: 670°±20°, Material handle: 20±2MM;
b. Secondary materials cannot be used;
c. Test the material composition to confirm that it is OK and can be produced;
d. First piece confirmation is required after die-casting.
a. Furnace temperature: 670°±20°, Material handle: 20±2MM;
b. Secondary materials cannot be used;
c. Test the material composition to confirm that it is OK and can be produced;
d. First piece confirmation is required after die-casting.
Precautions:
a. The filling quality of the surface needs to be confirmed. No cold insulation, no bulging, or lack of material for the pillars.
b. Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
c. The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm.
b. Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
c. The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm.
Step 02
Remove spout (Saw spout and knock out slag bag)
Equipment: Stick/sawing machine
Precautions:
a. Pay attention to the surface without crushing or shortage of materials.
b. Control the appearance and size.
b. Control the appearance and size.
Step 03
IPQC inspection
Test tool: Caliper, projection, three-dimensional, visual inspection of appearance
Precautions:
Use measuring tools correctly and check dimensions according to drawings.
Step 04
Shaping
Product backside shaping
Equipment: Cutting edge ruler, shaping tool
Precautions:
Within 0.15mm of the large surface plane of the product.
Step 05
CNC
Machining of internal cavity face structure, heat sink tooth face tooth holes side data line connections, tooth holes, removal of process hitches, etc.
Equipment: CNC machine, flat bottom gong cutter, drill, machining fixtures.
Precautions:
a. Do not overcut, missed processing;
b. Surface attention must not be bruised, burr; and
c. Ensure that the surface finish Ra1.6, size, shape and location tolerances.
b. Surface attention must not be bruised, burr; and
c. Ensure that the surface finish Ra1.6, size, shape and location tolerances.
Step 06
Deburring + Cleaning
Chamfering the sharp corners of the products, removing burrs, aluminum chips, and oil residues after machining.
Equipment: Air grinder, 120# sandpaper, burr knife
Precautions:
Do not miss processing, no sharp corners, burrs removed clean, connected to the smooth R angle.
Step 07
IPQC inspection
Visual inspection of appearance
Step 08
Grinding
After CNC residual process hitch grinding and smoothing; product deburring, non-machined surface ejector pins, polishing to remove residual sprues grinding and smoothing shape.
Equipment: Air grinder, 120# sandpaper
Precautions:
Do not miss processing, playing collapse; not the existence of sharp corners, burrs removed cleanly, and residual phi, sharp edges to meet the smooth R angle.
Step 09
100% inspect (material review)
Visual inspection of appearance
Precautions:
a. The surface of the product should not be overcut, sand holes, lack of material. Burrs, and other undesirable phenomena
b. Through-hole inspection
c. Test the flatness of the product according to the drawing.
d. Hold the product lightly to prevent deformation.
b. Through-hole inspection
c. Test the flatness of the product according to the drawing.
d. Hold the product lightly to prevent deformation.
Step 10
deburring + Cleaning
After the CNC residual process lap grinding smooth; product sharp corner position chamfer R angle, remove the residual burrs after machining, aluminum chips, oil.
Equipment: Air grinder, 120# sandpaper, burr knife
Precautions:
Do not miss processing, no sharp corners, burrs removed clean, connected to the smooth R angle.
Step 11
IPQC inspection
Visual inspection of appearance
Step 12
Visual inspection of appearance
Chemical conversion membrane + spraying powder
Tools: Powder, color swatches, spray protection, spray lines, visual inspection.
Precautions:
a. No different colors, dirty, not touching and scratching
b. Color according to the sample, uniform and consistent;
c. Powder thickness is uniform, no accumulation of tumors, no exposed bottom.
b. Color according to the sample, uniform and consistent;
c. Powder thickness is uniform, no accumulation of tumors, no exposed bottom.
Step 13
Outsourcing-silkscreen
Surface Screen Printing - Meets performance test requirements
Precautions:
a. After the film/powder coating surface quality confirmation.
b. Sampling of holes for needle gauges/tooth holes for through-hole inspection.
b. Sampling of holes for needle gauges/tooth holes for through-hole inspection.
Step 14
IQC incoming inspection
Appearance visual inspection, special characteristics inspection
Precautions:
1. After the film/powder coating surface quality confirmation.
2. Sampling of holes for needle gauges/tooth holes for through-hole inspection.
2. Sampling of holes for needle gauges/tooth holes for through-hole inspection.
Step 15
Full inspection of appearance + packaging
Comprehensive inspection of products and packaging
Equipment: cartons, dividers, bubble wrap, desiccant
Precautions:
a. The appearance shall be inspected according to the sample. The surface shall be free of dirt, scratches, dents and defects, and the glue dispensing shall be even and without defects!
b. The tooth pattern must comply with the pass-and-stop inspection.
c. The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.
b. The tooth pattern must comply with the pass-and-stop inspection.
c. The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.
Step 16
FQC inspection
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Precautions:
Whether the measuring tool is within the calibration period.
Step 17
Shipping
Preparing product for shipment.
Precautions:
a. Make sure the quantity is the same as order.
b. Label and stamp on the outer box.
c. Provide a shipping report.
b. Label and stamp on the outer box.
c. Provide a shipping report.
Step 18
OQC shipping inspection
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection.
Precautions:
Whether the measuring tool is within the calibration period. Whether it is consistent with SIP requirements and customer requirements.
Frequently Asked Questions
What material is used to manufacture the 5G indoor router shell?
The router shell is manufactured using high-quality ADC12 aluminum material and processed with an 800T aluminum die casting machine to ensure durability and precision.
What are the primary performance features of this router shell?
This shell is designed for lightweight construction, excellent heat dissipation, corrosion resistance, and a stylish appearance, making it ideal for modern high-performance communications devices.
What quality control inspections are conducted during production?
We implement a rigorous multi-stage inspection process, including IPQC (In-Process Quality Control) at multiple steps, 100% visual appearance inspections, IQC incoming inspections, FQC (Final Quality Control), and OQC (Outgoing Quality Control) before shipping.
What surface treatments are applied to the aluminum shell?
The shell undergoes chemical conversion membrane treatment, powder spraying, and custom silkscreen printing to ensure high surface quality and meet exact performance test requirements.
Which global markets is this product designed for?
This advanced router case is tailor-made to meet the needs of mid-to-high-end customers in North America, Europe, Israel, Japan, South Korea, Singapore, Malaysia, and other regions.
How do you ensure the flatness and dimensional accuracy of the parts?
We utilize precise CNC machining and specialized shaping tools. The large surface plane of the product is kept within a tolerance of 0.15mm, and dimensions are verified using calipers, projectors, and three-dimensional testing tools.