China OEM Suppliers Factory for A383 Aluminum Electrophoresis Die Casting Heat Radiator Backplate
Manufacturing Process
1. Aluminum Die Casting
Step 01Machine: 280T aluminum die casting machine
Material: ADC12 (US-383 / Russia-AJ16 / German-AlSi8Cu3 / UK-LM2 / Italy-4520 / Eu-ENAC-46400)
Process Characteristics:
- Furnace temperature: 640°±20°, Material handle: 20±2MM
- Secondary materials cannot be used
- Test the material composition to confirm that it is OK before being produced
- First piece confirmation is required
- Confirm the filling quality of the surface. No cold insulation, no bulging, or lack of material for the pillars.
- Pay attention to the surface to avoid sticking molds, drawing molds, or poor ejector pin convexity.
- The ejector pins are concave by 0-0.2mm for non-machine-added surfaces and 0-0.2mm for machine-added surfaces. The thimble needs to be convex 0-0.2mm.
2. Take Out the Nozzle & Pull Out the Slag Bag
Step 02Wooden Stick
- Pay attention to the surface and don't damage it or use insufficient material.
- Manage size and appearance.
3. IPQC Inspection
Step 03Three-dimensional, appearance visual evaluation, projection, calculator
Please take the following precautions: Check dimensions against drawings and use accurate measuring equipment.
4. Grinding
Step 04Operation: Removal of mold line fringes, surface particles, slag packs and sprue residues.
Equipment: Air grinder, 120# sandpaper
Do not miss machining, ensure no sharp corners, keep burr removal clean, and ensure mold line connection is smooth.
5. Drilling
Step 05Operation: Drill a hole through one wall D3.5+0.15/-0 on each side face.
Equipment: Small drilling machines, specialized jigs
- Do not overcut or miss processing.
- Surface attention must not be bruised, and free of burrs.
- Ensure that the surface finish is Ra0.8, and maintain size, shape, and location tolerances.
6. Sand Blasting
Step 06Operation: The surface of the product is sprayed with 80# brown corundum sand.
Equipment: Sand blasting machines
Spray the inner cavity surface first, and then spray the heat dissipation tooth surface; pay attention to the large plane on the heat dissipation tooth surface after sandblasting does not allow scratches, leakage of spraying, or cold lines!
7. Shaping
Step 07Operation: Backside shaping
Equipment: Knife-edge ruler, shaping jig
Backside plane within 0.15mm.
8. Electrophoresis
Step 08Electrophoretic coating application phase.
- The coloring area must be obvious, without different color, dirt, exposed bottom, accumulated paint, bubbles, touching and scratching.
- Color according to the sample, uniform and consistent.
9. IPQC Inspection
Step 09Appearance visual inspection + film thickness meter + colorimeter + salt spray tester + hundred grid test tool + alcohol resistance test + pencil test
- Confirmation of surface quality after electrophoresis.
- Go-no go fixed gauges inspection, tooth hole through stop gauge detection.
10. Full Material Inspection
Step 10Visual inspection of appearance
- The surface should not be overcut, sand holes, or lack material. Burrs and other undesirable phenomena are prohibited.
- GO - NO GO FIXED GAUGES inspection.
- Test the flatness of the product according to the drawing.
- Hold the product lightly to prevent deformation.
11. Shaping
Step 11Operation: Backside shaping
Equipment: Knife-edge ruler, shaping jig
Backside plane within 0.2mm.
12. Full Inspection of Appearance + Packaging
Step 12Final styling, cosmetic verification, and standard packaging setup.
- The electrophoresis surface must be free of different color, dirt, exposed bottom, accumulated paint, bubbles, touching and scratching.
- The color must be uniform and consistent according to the sample.
- The through-hole should be in accordance with the inspection of through-hole gauge.
- The product is put into the knife card, and the upper layer is covered with flat cardboard and then packed into boxes.
13. FQC Exam
Step 13Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
Verify whether the measuring tool is within the calibration period.
14. Shipping
Step 14Final dispatch and logistics coordination.
- Confirm that the quantity matches the order.
- Label and stamp the outer box.
- Provide a shipping report.
15. OQC Shipping Inspection
Step 15Calipers, projectors, pin gauges, tooth gauges, outer packaging inspection, etc.
Verify if the measuring device is still within its calibration window. Ensure it meets both customer and SIP requirements.






