China Suppliers Factory Aluminium Cover for Outdoor 5G Base Station Housing Solutions
Excellent Durability
The cover is constructed from high-quality aluminum for superior strength and corrosion resistance, ensuring long-lasting performance in even the harshest environments.
Thermal Management
High thermal conductivity allows for efficient heat dissipation, preventing overheating and ensuring optimal performance of the base station.
Aesthetic & Practical Design
Its sleek and modern appearance blends seamlessly with its surroundings, making it ideal for urban areas and public spaces.
Equipment: 800T aluminum die casting machine
Material: ADC12
Process characteristics:
- Furnace temperature: 670°±20°, Material handle: 20±2MM;
- Secondary materials cannot be used;
- Test the material composition to confirm that it is OK for production;
- First piece confirmation is required after die-casting.
- The surface filling quality needs to be confirmed. No cold isolation, no bulging, or lack of material in the column.
- Pay attention to the surface and avoid mold sticking, mold drawing, or poor ejector pin protrusion.
- The ejectors pin for non-machined surfaces should be concave by 0-0.2mm, while the ejector pins for machined surfaces should be convex by 0-0.2mm.
Equipment: Stick/sawing machine
- Pay attention to the surface without crushing or shortage of materials.
- Control the appearance and size.
Test tool: Caliper, projection, three-dimensional, visual inspection of appearance
- Use measuring tools correctly and check dimensions according to drawings.
Product back shaping
Equipment: knife-edge ruler, shaping fixture
- Within 0.25mm of the front plane of the product
A. CNC machining: Process the end face of the inner cavity, the end face of the surrounding heat dissipation tooth surface, and the through holes of the tooth holes.
Equipment: CNC machine, flat-bottomed cutter, drill bit, tap processing fixture.
B. Deburring: The sharp corners of the product are chamfered, deburred, non-machined ejector pins are sharpened, and polished to smooth the appearance.
Equipment: File, wind grinder, 120# sandpaper.
C. 100% material inspection: Appearance visual inspection.
- Do not over-cut or miss processing;
- Be careful not to scratch or burr the surface;
- Ensure the finish of the processed surface is Ra0.8, and the size and shape tolerances. No processing should be missed, no sharp corners or burrs should be removed, and the R corners should be connected smoothly.
- The surface of the product must be free of overcutting, sand holes, lack of material, burrs, and other undesirable phenomena.
- Via pass and stop gauge detection.
- Check the flatness of the product according to the drawings.
- Handle the product gently to prevent deformation.
Visual inspection of appearance
Remove product clamping line caps, surface particles, slag bags, and gate residues.
- No processing should be missed, no sharp corners or sharp edges should be removed, and the mold closing line should be connected smoothly.
Visual inspection of appearance
Test Equipment: Appearance visual inspection + film thickness meter + colorimeter + salt spray tester + hundred grid test tool + alcohol resistance test + pencil test
- The painted and anti-bake fractal area is obvious, and there is no abnormal color, dirt, exposed bottom, dust accumulation, scratches, etc.
- The color is consistent and uniform according to the sample.
Appearance visual inspection, special characteristics inspection.
- Confirm the surface quality after powder spraying.
- The holes need to be randomly inspected with a needle gauge / tested with a tooth hole pass gauge.
Comprehensive inspection of products and packaging.
Equipment: cartons, dividers, bubble wrap, desiccant.
- The appearance shall be inspected according to the sample. The surface shall be free of dirt, scratches, dents and defects, and the glue dispensing shall be even and without defects!
- The tooth pattern must comply with the pass-and-stop inspection.
- The product is placed in the knife card, covered with flat cardboard on the upper layer, and then packaged.
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection
- Check whether the measuring tool is within the calibration period.
Preparing items for final delivery.
- Make sure the quantity is the same as the order.
- Label and stamp on the outer box.
- Provide a shipping report.
Test Tools: Caliper, projection, needle gauge, tooth gauge, appearance and outer packaging inspection.
- Whether the measuring tool is within the calibration period.
- Whether it is consistent with SIP requirements and customer requirements.