China Suppliers OEM Aluminum Die Casting Housing for 5G Telecom RRU - Factory Direct Price
Features
Exceptional Durability
The cover is made of high-quality aluminum for superior strength and corrosion resistance, ensuring long-lasting functionality even in the most demanding conditions.
Excellent Heat Control
Because the material has strong thermal conductivity, it can effectively dissipate heat, minimize overheating, and ensure that the base station operates at maximum efficiency.
Elegant & Functional
It has a sleek, modern style that blends easily into its surroundings, making it ideal for urban environments and public spaces.
Manufacturing Process
300T Aluminum Die Casting Machine (ADC12 Material)
- Material handle: 20±2mm, furnace temperature: 670°±20°
- The use of secondary materials is not allowed
- Verify through testing that the material composition is suitable and can be manufactured
- After die casting, first piece confirmation is required
- Verify the filling quality of the surface. Ensure no bulges, cold insulation, or lack of material in the pillars.
- Pay attention to the surface to prevent poor ejector pin crown, mold pulling, or mold sticking.
- For non-machined and machined surfaces, the ejector pins must be concave by 0-0.2 mm. The ejector pin must have a convex shape of 0-0.2 mm.
Take Out the Nozzle (Saw Nozzle) & Pull Out the Slag Bag
- Tools: Sawing machine
- Equipment: Wooden stick
- Pay attention to the surface and don't damage it or use insufficient material.
- Manage size and appearance.
IPQC Inspection (Dimension Verification)
- Caliper / Projector / 3D measuring system / Visual appearance inspection
- Use measuring tools correctly and check dimensions strictly according to drawings.
SHAMPING (Back of Product)
- Knife Ruler / Forming Tool / Hydraulic Press
- Ensure the product front error is strictly within 0.25mm.
CNC Machining
- Processing: Internal cavity end face, peripheral heat dissipation tooth face end face, punching through-hole processing.
- Deburring: Chamfer/deburr sharp corners; polish non-machined ejector pins for a smooth finish.
- Inspection: 100% inspection.
- Tools: CNC machine tools, flat bottom milling cutters, drills, tap processing jigs, file, wind grinder, 120# sandpaper.
- No overcutting, no blisters, no sharp corners, no missing processing, no scratches, no burrs. R corners should connect smoothly.
- Ensure the processing surface finish reaches Ra 0.8, and control size and shape tolerances.
- Inspections must be conducted according to go/no-go rules.
- Check the flatness of the product according to the drawings.
- Handle the product carefully to prevent deformation.
Polishing (Manual Removal)
- Remove product clamping caps, surface particles, slag bags, and gate residues.
- No leakage processing, no sharp corners, no vertical edges, and ensure a smooth connection of the mold closing line.
Outsourcing
- The coloring and baking-resistant fractal area must be obvious. There must be no abnormal color, dirt, exposed bottom, dust accumulation, or scratches.
- The color must be consistent with the approved sample.
IPQC Inspection / IQC Incoming Material Inspection
- Confirm the surface quality after powder spraying.
- The holes need to be randomly inspected with pin gauges, and checked with pass gauges and stop gauges.
100% Inspection
- 100% check the appearance of the powder coating.
- Conduct spot checks on powder coating performance tests.
- The coloring and baking resistance fractal area must be obvious. Ensure no abnormal color, dirt, exposed bottom, powder accumulation, or scratches.
- The color must be consistent with the sample.
Dispensing Glue
- Glue width and height asymmetry centered at 1.0 ± 0.1, glued to designated strip area.
- Tools: Dispensing jigs and machines.
- The strips must be even; they must not crack, pile up, pull, spill, deflect, blister, or fall off.
- Verify glue adhesion strength and ensure optimal curing performance.
100% Inspection (Appearance + Packaging)
- Appearance is inspected based on reference samples. The surface must be free of dirt, scratches, dents, and defects. Glue must be applied evenly.
- The tooth shape must comply with the general rules and stop rules.
- Put the product into the knife card, cover the upper layer with flat cardboard, and then package it.
FQC Inspection
- Calipers, projectors, needle gauges, tooth gauges, appearance and outer packaging inspection.
- Verify whether the measuring tools are within their valid calibration periods.
Shipping
- Make sure the quantity matches the purchase order exactly.
- Confirm labels and seals are properly placed on the outer box.
- Provide comprehensive shipping reports.
OQC Shipping Inspection
- Calipers, projectors, pin gauges, tooth gauges, appearance and outer packaging inspection.
- Ensure the measuring tools are within their calibration period.
- Confirm the products fully meet SIP requirements and customer specifications.
Frequently Asked Questions
Q1: What materials are used for the base station cover?
A1: The base station cover is manufactured using ADC12 aluminum material, which provides high durability, strength, and superior corrosion resistance for demanding outdoor environments.
Q2: How does the cover design assist with heat dissipation?
A2: The cover is made of high thermal conductivity aluminum and features specialized peripheral heat dissipation teeth processed via CNC machining to effectively dissipate heat and minimize overheating risks.
Q3: What quality control steps are implemented during production?
A3: We implement a rigorous multi-stage testing process, including IPQC inspections, 100% appearance and powder coating performance checks, FQC inspection, and final OQC shipping inspection.
Q4: How do you guarantee the dimensional accuracy of CNC machined parts?
A4: We use calibrated inspection tools such as calipers, projectors, 3D measuring systems, pin gauges, and tooth gauges to verify all dimensions according to drawing specifications.
Q5: What precautions are taken during the powder coating process?
A5: We ensure the color is consistent with approved samples, the baking-resistant fractal area is distinct, and there are no defects like abnormal color, dirt, exposed bottom, or powder accumulation.
Q6: How are the base station covers packaged for shipment?
A6: Products are placed securely into knife cards, covered with a flat protective cardboard layer to prevent scratches or deformation, and packaged according to customer requirements.