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Precision Die Casting Zamak3 Motorcycle Auto Spare Parts from China Suppliers and Factory
Product Display
Features
This state-of-the-art device combines cutting-edge technology with superior functionality to provide the best answer to your base station needs.
Heat Dissipation
Excellent heat dissipation capabilities. As the demand for high-speed data transmission increases, thermal management becomes critical to ensure optimal performance of 4G networks. Our housings effectively dissipate heat, reducing overheating and ensuring smooth operation of the base station.
Corrosion Resistance
Excellent corrosion resistance. This is especially important for exterior installations, where equipment can be damaged by exposure to the elements. Our housings are engineered to withstand weather conditions, prevent corrosion and extend the life of your base station.
Lightweight Design
Lightweight, easy to manage and easy to set up. This is a big benefit, especially when setting up base stations in hard-to-reach places. The lightweight design reduces shipping costs while also making installation easier.
Process
1
Aluminum Die Casting
Equipment: 400T aluminum die casting machine
Material: ADC12 material
Process characteristics:
- Material handle: 20±2mm, furnace temperature: 670°±20°
- Secondary items are not allowed
- Verify through testing that the material composition is suitable and can be manufactured
- After die casting, first piece confirmation is required
Note: Pay attention to the surface and don't damage it or use insufficient material. Manage size and appearance.
2
Remove Spout
Saw spout and knock out slag bag.
Equipment: Sawing machine
Tools: Wooden stick
Precautions: Pay attention to the surface without crushing or shortage of materials. Control the appearance and size.
3
IPQC Inspection
Verify detailed dimensions in drawings.
Testing instruments: Calipers, projection, three-dimensional modeling, visual appearance inspection
Precautions: Check dimensions against drawings and use accurate measuring equipment.
4
Product Back Plastic Surgery
Tools: Hydraulic presses, forming tools and blade rulers
Precautions: The accuracy of the front of the product is within 0.25 mm.
5
CNC Machining
- Use CNC processing to process the through-hole of the tooth hole, the end face of the inner cavity, and the end face of the peripheral heat dissipation tooth face.
- Deburring: In order to make the product smooth in appearance, the sharp corners are chamfered and deburred, and the non-machined ejector pins are sharpened and polished.
- Complete check
Tools & Equipment: Drill bits, flat bottom milling cutters, CNC machine tools, tap processing fixtures, 120# sandpaper, files, wind mill
Note: Avoid over-cutting, leaving no sand holes, sharp edges, or missed processing; avoid scratches and burrs; and ensure smooth connection of the R corners. Control dimensional and shape tolerances to ensure that the processed surface finish reaches Ra 0.8. Regulation and non-regulation inspections. Verify product is flat relative to drawing. Handle items carefully to avoid deformation.
6
Polishing (Hand Removal)
Remove surface particles, slag bags, gate residues, and product wire caps.
Note: The mold closing line should be connected smoothly, sharp edges or corners should not be ignored, and no processing should be ignored.
7
Outsourcing & Spraying
Two-color spraying at different locations uses a combination of powder spraying and oil spraying.
Test instrument: Appearance visual inspection combined with colorimeter, film thickness meter, salt spray tester, hundred grid tester, alcohol resistance test, pencil test
Precautions: No contrasting colors, dirt, exposed bottoms, dust accumulation, scratches or other issues; tinted and anti-bake fractals are clearly visible. The color is completely consistent with the sample.
8
IPQC & IQC Incoming Inspection
Verification of incoming quality standards.
Note: Verify surface condition after powder coating; Holes must be randomly inspected using pin gauges, pass gauges, and stop gauges.
9
100% Inspection
- 100% inspect the appearance of the powder-coated.
- Conduct random inspections for the powder-coated performance test.
Note: There is no obvious color, dirt, exposed bottom, dust accumulation, scratches, etc. in the coloring and baking-resistant fractal areas; The color exactly matches the sample.
10
Glue Dispensing
Dispense glue, the width and height are asymmetrically centered at 1.0±0.1, and glue to the designated strip area.
Tools: Dispensing jigs and machines
Precautions: The strips are uniform; they will not break, pile up, pull, overflow, deviate, bubble, fall off, etc. Verify whether the glue cannot adhere or regenerate well, whether the glue strength is optimal, etc.
11
Accessory Assembly
- Heat dissipation copper bar assembly position corresponding to glue assembly
- Sheet metal part M2.5*5 screw position locking to press heat dissipation copper block
Components: SE4450 Five Heatsink Copper Bars with glue, Three pieces of sheet metal, Six half-round screws M2.5*5
Precautions: The glue is dispensed into the copper bar dispensing slot in accordance with the sample; Verify that the lock screw position is steady and the teeth are not slipping.
12
Drying
Carefully arrange the items on the baking line into 2 columns and 7 rows, for a total of 14 items. Bake at 150°C for 30 minutes.
Equipment: Dryer
Note: Leave enough space between products, be careful not to touch the tunnel door, hold it gently to avoid any bruises.
13
100% Inspection & Packaging
100% inspection of appearance + packaging.
Note: Appearance needs to be checked based on samples. There should be no dents, scratches or other blemishes on the surface and the glue application should be smooth and flawless! The tooth shape needs to match the pass gauge and stop gauge; Put the product into the knife card, cover the top layer of the knife card with flat cardboard, and package it.
14
FQC Inspection
Inspection tools: Calipers, projectors, needle gauges, tooth gauges, appearance and outer packaging inspection.
Precautions: Whether the measuring tool is within the calibration period.
15
Transportation
Logistics and dispatch preparation.
Precautions: Make sure the quantity is the same as the order. Labels and seals on the outer box. Provide shipping reports.
16
OQC Shipping Inspection
Inspection instruments: Calipers, projectors, tooth gauges, needle gauges, appearance, outer packaging inspection.
Precautions: Whether the measuring tool is within the calibration period. Whether it is consistent with SIP requirements and customer requirements.
Frequently Asked Questions
Q:
What materials are used for the 4G AAU base station enclosure?
The enclosure is manufactured using high-quality ADC12 aluminum alloy, processed via a 400T precision die casting machine to ensure strength, durability, and excellent structural integrity.
Q:
How does this enclosure manage thermal dissipation?
It features advanced heat dissipation capabilities specifically designed to handle high-speed data transmission demands, preventing overheating and ensuring stable, continuous operation of the 4G base station.
Q:
Is the enclosure suitable for harsh outdoor environments?
Yes. The enclosure is designed with excellent corrosion resistance and undergoes specialized surface treatments (including two-color powder/oil spraying and salt spray testing) to withstand diverse weather elements and prolong service life.
Q:
What quality control measures are implemented during production?
Our production process includes multiple inspection checkpoints: initial die casting confirmation, IPQC dimensional checks, 100% appearance inspections post-coating, FQC final checks, and OQC shipping inspections using tools like calipers, projectors, and tooth gauges.
Q:
What assembly processes are applied to the heat dissipation components?
We perform precise glue dispensing (1.0±0.1 centering) followed by the installation of copper heatsink bars (SE4450) and sheet metal parts locked securely with M2.5*5 screws, which are subsequently dried in a specialized oven at 150°C for 30 minutes.